... just in time Rohrlaserzuschnitte

... schweißtechnischer Fertigungsbetrieb zertifiziert nach DIN EN ISO 3834-2

Assembly groups:

Development and manufacturing of sophisticated assembly groups
Drawing on existing technological expertise, our high-performance design department develops your welded assemblies and assembly groups as complete solutions in the context of assembly group manufacturing. From preparing 3D models, through component manufacturing, welding, thread cutting and coating, right up to completion with electronic systems and dispatch of your sheet metal constructions in specifically prepared transport racks – we take care of the project handling in assembly group manufacturing on your behalf – from batch size 1 up to serial production.

 

RS-Metall Design Centre: optimised manufacturing = cost-efficiency

In their role of ideas providers and advisors, the RS-Metall design team will give you the decisive impetus where efficient design solutions are required in sheet metal and profile processing. From the first draft onward, our design professionals work hand-in-hand with our customers to create efficient solutions in premium steel. Because, well-engineered optimisation in terms of manufacturing technology creates great potential in time saving, hence reduces your costs.
 

Your benefits:

  •     Simple diagrams suffice as starting point of large projects.
  •     Comprehensive support in all development phases, from drafting through prototyping and zero series right up to serial production;
  •     Exchange of digital design data among the stakeholders;
  •     Our holistic construction service provides more efficiency, creativity and flexibility in sheet metal processing.

Manufacture of welding assemblies is one of our core competencies.

Twelve qualified technicians and two CNC-controlled welding robots produce top-quality welding assemblies according to your specifications.

We have mastery of the following welding methods, by hand as well as by robot:

  • MAG welding
  • MIG brazing
  • WIG welding with or without cold wire
  • Autogenous brazing
  • Stud welding

Welding assemblies are fused by the traditional MAG welding method or, in a design- and quality-oriented manner, by applying the WIG welding method to achieve high-grade surfaces. Our concept for success: In addition to ensuring top quality and safe processes, applying the best-suited technology in each instance benefits our customers as well. That is why, at RS-Metall, two robotic welding plants provide additional flexibility by complementing manufacturing options. Particularly in serial production of welding assemblies, such as tubular steel constructions, sheet metal casings and coverings, the high-performance welding robots contribute to sustainably increased productivity.

Your benefits:

  •     Uniform processing and excellent seam quality with repeat precision of +/- 0.05mm
  •     Flexible processing of sophisticated component geometries with the CNC turn-tilt positioner
  •     Compared to manual welding, savings can be achieved starting from batch sizes of approx. 30 pieces.
  •     If necessary, we design and produce special devices for your tasks.

Surface refinement

In cooperation with capable surface refiners, we offer the following surface finishing:

  • Galvanic zinc plating in blue, yellow, or black
  • Hot-dip zinc galvanisation according to German Industrial Standard, DIN EN 1461
  • Powder coating
  • Bright chromium plating (Chromium III)
  • Matt chromium plating
  • Bright nickel plating
  • Matt nickel plating
  • Glass bead blasting
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